Custom Plastic Extrusions

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Custom Plastic Extrusions

For 50 years, Poly Vinyl Co. has been a leader in custom plastic extrusions for a broad range of industries, including large appliance, commercial refrigeration and medical. Our cutting edge, ISO 9001:2008 certified facility houses single and twin screw extruders fed by automated pneumatic material handling systems. We are able to utilize standard, co, and tri-extrusion processes to create products in a spectrum of plastic materials including Polycarbonate, ABS, PVC and Polypropylene (PP) to name a few. Extruded profile sizes range from .125" to 14" wide, tubing diameters from .030" to 6.0", and lengths from .250" to reels. Tolerances for extrusions are held at .005" to .020" with tighter ranges possible for CTQ dimensions. Medium to high volume runs are our focus coupled with our ability to prove out concepts through prototyping and assistance in design for manufacturability.

In-house tooling and a full scope of design and fabrication capabilities allow us to offer full service options in plastic manufacturing and finishing, including building our dies, sizing and punches, laser printing, assembly, kitting, and punching among others. Our manufacturing process is streamlined and cost effective. Our culture of quality drives our continuous improvement efforts, meeting the highest industry standards, utilizing our manufacturing level quality control measures and efficiency controls. To learn more about our custom plastic extrusions and our extensive list of related services please see the table below or contact us directly.

Examples of Our Work

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Custom Plastic Extrusions - Capabilities

Extrusion Process
Twin Screw Extrusion
Single Screw Extrusion
Co-Extrusion
Tri-Extrusion
In-line Fabrication
Straight / Standard Punching
CAM Punching
Progressive Punching
Hole Piercing
Miter Punching
High Speed Punching
Tight Tolerance Cutoff
Tape & Film Application
Inkjet Printing
Equipment Size 27 Main lines with 2", 2.5" & 3.5" single screw and 40 mm & 61 mm twin screw extruders
Maximum Extrusion Profile Width .125 to 14.000 in
Maximum Extrusion Length .250 in to Coil
Tubing Inside Diameter (ID) .030 to 6.000 in
Standard Extrusion Tolerance (+/-) 0.005" and up, depending upon geometry, material and die/sizing
Standard Cutting Tolerance (+/-) 0.010" (off-line)
0.030 to 0.250" (in-line)
Materials
Rigid PVC
Powder PVC
Flexible PVC
Phthalate free Flexible PVC
Radiopaque Flexible PVC
ETO stable Flexible PVC
Low Density Polyethylene (LDPE)
High Density Polyethylene (HDPE)
Linear Low Density Polyethylene (LLDPE)
TPEs including TPU , TPR & TPO
ABS
Styrene
Polycarbonate (PC)
Polypropylene (PP)
Polyethylene/Ethylene Vinyl Acetate- (PE/EVA)
Extrusion Product Form
Tubing
Profiles
Shapes
Hollows
Co-Extrusion
Tri-Extrusion
Multi-Layer
Cap Stock
Off-Line Fabrication
Laser Printing
Punching
Laser Hole Cutting
Coiling
Hot Stamping
Pad Printing
Cut to Length
Drilling
Assembly
Kitting
Extrusion Dies
Prototype Flat Back Die
Semi-Streamlined Tools
Fully Streamlined Tools
Plate sizing technology
CPS Cold Plate System
Brass Sizing Plate
Atmospheric sizing
Vacuum Calibration
Non Contact Sizing
Manufacturing
Lean Manufacturing
Statistical Process Controls (SPC)
Quality at the Source
Infinity Measurement System
Aesthetic Profiles
Quality Equipment
Calipers
Micrometers
Pin Gauges
Non-contact vision center
Digital Length gauges
Statistical Analysis of production data
Check fixtures and gauges custom built
Additional Services Provided
In-House Tool and Die Shop
Engineering
Design Custom Downstream Equipment
Tooling Maintenance and Replacement
New project management by Engineer
Tooling Materials
420 Stainless Steel
2000 series aluminum
6000 series aluminum
Brass
Beryllium Copper
Production Volume Medium to High Volume
Prototype Leading to Production
Typical Lead Time
Kanban
Just In Time (JIT)
Electronic Data Interchange (EDI)

Additional Information

Industry Focus
Medical
Appliance
Commercial Refrigeration
Office Furniture
Construction
Point Of Purchase (POP)
Agricultural Equipment
Transportation
Intended Applications
Raceways
Top Caps
Seals
Trim Pieces
Tubing
Gasket Holders
Thermal Breaks
Screed
Signage
Clips
Industry Standards
ISO 9001-2008
UL 94 (HB & V0)
NSF 51
FDA
RoHS
Efficiency Continuous Improvement Process
Lean Manufacturing
File Formats
DXF
DWG
PRT
PDF
IGES

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© 2012, Poly Vinyl Co.